NB POWER 48V-72V 60A Brushless DC Sine Wave Ebike Controller with VM960 Color Display

NB POWER 48V-72V 60A Brushless DC Sine Wave Ebike Controller and VM960 Color Display User Manual

Model: 48V-72V 60A Controller with VM960 Display

1. Produto rematadoview

This manual provides instructions for the NB POWER 48V-72V 60A Brushless DC Sine Wave Ebike Controller and the accompanying VM960 Color Display. This system is designed for electric bicycles, scooters, and similar electric vehicles, supporting motors up to 3000W.

Características principais:

  • High-efficiency 48V-72V 60A Brushless DC Sine Wave Controller.
  • Compatible with 3000W brushless motors and electric bike kits.
  • Advanced VM960 Color Display for comprehensive ride data.
  • Suitable for various electric vehicle applications.

2. Especificacións técnicas

Parámetros do controlador:

ParámetroValor
Corrente máxima60 ± 1A
VoltageDC 48V-72V
Corrente nominal30A
Potencia nominal3000 W
Set de velocidade1-4.2 V
Entrada de freoLOW-LEVEL
Baixo Voltage ProtecciónDC40 ± 0.5 V
Condicións de funcionamento-40~80 °C
CertificaciónCE

VM960 Display Features:

  • Funcións de visualización: Speed, Motor Power Ratio, Battery Level, Error Indication, Total Mileage, Single Mileage, Cruise Control, Single Running Time, Light Signal.
  • Control e configuración: Power Switch, Front Light Control, 6km/h Inching Control, Wheel Diameter Setting, Top Speed Setting, Idleness Time Setting for Auto-Hibernation, Backlight Brightness Setting, Voltage Level Setting.
  • Protocolo de comunicación: UART.

Dimensións físicas:

The controller measures approximately 18.5 cm in length, 11 cm in width, and 5.2 cm in height.

Controller dimensions: 18.5cm length, 11cm width, 5.2cm height

Image: Dimensions of the NB POWER 60A Brushless DC Sine Wave Ebike Controller.

The VM960 display measures approximately 87mm in width, 111mm in height, and 15mm in depth. The control buttons are approximately 39.35mm by 44mm.

VM960 Display dimensions: 87mm width, 111mm height, 15mm depth, with control button dimensions

Image: Dimensions of the VM960 Color Display and its control unit.

3. Guía de instalación

Careful installation is crucial for optimal performance and safety. Refer to the wiring diagram below for correct connections.

Diagrama de cableado:

Wiring diagram for the ebike controller showing connections for 25KPH limited, PAS, brake lever, throttle, light, lock connect, motor hall sensor, LCD display, battery+, battery-, and motor phase wire.

Image: Detailed wiring diagram for the NB POWER Ebike Controller.

Puntos de conexión:

  • 25KPH Limited: Connect this wire if speed limiting to 25 km/h is required.
  • PAS (Sistema de asistencia ao pedaleo): Connect to your ebike's PAS sensor for pedal assistance.
  • Palanca de freo: Connect to the ebike's brake levers. This typically cuts motor power when brakes are applied.
  • Acelerador: Connect to the ebike's throttle for speed control.
  • Luz: Output for connecting an ebike light.
  • Lock Connect: Connect to the ignition lock or power switch.
  • Motor Hall Sensor: Connect to the motor's Hall sensors for proper motor commutation.
  • Pantalla LCD: Connect to the VM960 Color Display.
  • Battery+: Terminal positivo para a conexión da batería.
  • Battery-: Terminal negativo para a conexión da batería.
  • Motor Phase Wire: Connect the three thick wires to the corresponding motor phase wires (usually Green, Blue, Yellow).

Bloque de terminales:

A terminal block is provided for secure and organized connection of the motor phase wires and battery connections. Ensure all connections are tight and insulated.

Yellow terminal block with screws and nuts for secure wiring connections

Imaxe: Example of a terminal block for robust electrical connections.

4. Instrucións de funcionamento

The VM960 Color Display provides essential information and control over your ebike system.

VM960 Display Interface:

VM960 Color Display interface showing various indicators like headlight, speed, battery, fault, power, trip data, USB, brake display, assist level, and clock.

Image: Labeled interface of the VM960 Color Display.

Display Functions Explained:

  • Indicador de faro: Mostra se a luz dianteira da bicicleta eléctrica está acesa.
  • Speed Data: Displays current real-time speed (RT SPEED) in km/h.
  • Indicador de batería: Shows the current battery charge level and voltage (por exemplo, 48.5 V).
  • Indicación de fallo: Alerts to system errors or malfunctions.
  • Pantalla de potencia: Shows current motor power output in Watts (e.g., 368W).
  • Datos da viaxe: Displays total mileage (TRIP/KM) and other trip-specific information.
  • USB: Indicates USB connection status or availability.
  • Brake Display: Shows when brakes are engaged.
  • Nivel de asistencia: Indicates the current level of pedal assist (e.g., Level 2).
  • Visualización do reloxo: Mostra a hora actual.
  • Logo and Error Code: Displays brand logo and specific error codes if a fault occurs.

Control e configuración:

  • Interruptor de alimentación: Press and hold to turn the display and system on/off.
  • Control da luz dianteira: Short press the light button to toggle the front light.
  • 6km/h Inching Control: Activates a low-speed assist mode for walking alongside the bike.
  • Axuste do diámetro da roda: Adjust for accurate speed and distance readings.
  • Top Speed Setting: Configure the maximum assisted speed.
  • Idleness Time Setting for Auto-Hibernation: Sets the time before the display automatically turns off due to inactivity.
  • Backlight Brightness Setting: Axusta a intensidade da retroiluminación da pantalla.
  • Voltage Level Setting: Configure the battery voltagparámetros.

Refer to the display's specific sub-menu navigation for detailed adjustments of these settings.

5. Mantemento

Regular maintenance ensures the longevity and reliable operation of your controller and display system.

  • Limpeza: Keep the controller and display clean and free from dust and debris. Use a soft, dry cloth. Avoid using harsh chemicals or excessive moisture.
  • Inspección: Periodically check all wiring connections for tightness and signs of wear or damage. Ensure no wires are pinched or exposed.
  • Protección ambiental: While the controller is designed for outdoor use, avoid prolonged exposure to extreme weather conditions (heavy rain, direct sunlight, extreme temperatures) when possible.
  • Coidado da batería: Follow your battery manufacturer's guidelines for charging and storage to ensure optimal system performance.

6 Solución de problemas

Esta sección aborda problemas comúns cos que podes atoparte. Para problemas que non aparecen na lista, ponte en contacto co servizo de atención ao cliente.

ProblemaCausa posibleSolución
O sistema non se acendeLoose battery connection, faulty power switch, low battery voltage.Check battery connections. Ensure battery is charged. Verify power switch functionality.
Motor not responding to throttleLoose throttle connection, faulty throttle, motor hall sensor issue, controller fault.Check throttle wiring. Inspect motor hall sensor connections. Consult wiring diagram.
A pantalla mostra un código de erroSpecific system malfunction (e.g., motor, controller, sensor).Note the error code and refer to the display's specific error code list (if available) or contact support with the code.
Inaccurate speed/distance readingsIncorrect wheel diameter setting on the display.Adjust the wheel diameter setting in the VM960 display menu.

7. Garantía e soporte

This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. The warranty period typically begins from the date of purchase. Please retain your proof of purchase for warranty claims.

For technical assistance, warranty claims, or further inquiries, please contact your retailer or the manufacturer directly. Provide your product model number and a detailed description of the issue to facilitate support.

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