VGEBY 36V/48V 1000W Electric Motor Controller Kit with S810 Display Instruction Manual

1. Introdución

This manual provides detailed instructions for the installation, operation, and maintenance of your VGEBY 36V/48V 1000W Electric Motor Controller Kit. This kit is designed to convert standard bicycles into electric bicycles, offering enhanced performance and control. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. Contido do paquete

Verifique que todos os compoñentes que se indican a continuación estean presentes no seu paquete:

• 1 x Controller (36V/48V, 1000W, 30A Max Current)
• 1 x S810 Instrument Display
• 1 x Dial Accelerator (Thumb Shifter)
• 1 x 8C Booster (PAS Sensor)
• 2 x Brake Levers (with integrated cut-off switches)
• 1 x 1-to-5 Cable (Main wiring harness)
• 1 x Light Wire
• 1 x Tail Light
• 1 x Controller Wiring Manual (Supplemental)

Figure 2.1: All components included in the VGEBY 36V/48V 1000W Electric Motor Controller Kit.

Figure 2.2: Individual components of the kit, including the controller, S810 display, thumb throttle, brake levers, PAS sensor, and tail light.

3. Información de seguridade

• Always wear a helmet and appropriate safety gear when operating an electric bicycle.
• Ensure all connections are secure and waterproofed where necessary to prevent electrical shorts.
• Do not attempt to modify the controller or any electrical components.
• Keep children away from electrical components during installation and operation.
• Regularly inspect all wiring and connections for damage.

4. Configuración e instalación

Follow these steps for proper installation of the electric motor controller kit. Refer to the wiring diagrams for visual guidance.

4.1 Controller Placement and Connections

Mount the controller in a secure, protected location on your bicycle, away from direct water exposure. The controller box dimensions are approximately 150x83x42mm (5.9x3.3x1.7in).

Figure 4.1: Dimensions of the S810 display and the controller unit.

Connect the main wires from the controller:

• Motor Cable: Connect the motor cable from the controller to your electric motor. This is typically a 9-pin connector.
• Cables de alimentación: Connect the red and black power cords to your 36V or 48V battery. Ensure correct polarity (red to positive, black to negative).
• 1-to-5 Cable: Connect the 9-pin end of the 1-to-5 cable to the corresponding port on the controller. This cable distributes connections to other accessories.
• Light Cord: Connect the red 2-pin light cord to the tail light.

Figure 4.2: Controller wiring diagram showing connections for motor, PAS sensor, 1-to-5 cable, power, and lights.

Figure 4.3: Close-up of controller connections with pin configurations.

4.2 Connecting Accessories via 1-to-5 Cable

The 1-to-5 cable simplifies the connection of multiple accessories. Connect the following components to the corresponding ports on the 1-to-5 cable:

• S810 Display: Connect the 5-pin display cable.
• Dial Accelerator (Throttle): Connect the 3-pin throttle cable.
• Palancas de freo: Connect the 3-pin electric brake cables from both brake levers.
• Luz: Connect the 2-pin light cable (if not directly connected to the controller).

Figure 4.4: The 1-to-5 connector with labeled ports for various accessories.

4.3 PAS Sensor and Brake Levers

• PAS Sensor (8C Booster): Install the PAS sensor on your bicycle's bottom bracket, ensuring it aligns with the pedal crank. Connect its 3-pin yellow head cable to the controller or the 1-to-5 cable if a dedicated port is available.
• Palancas de freo: Replace your existing brake levers with the provided ones. These levers include integrated cut-off switches that signal the controller to stop motor assistance when brakes are applied. Connect their cables to the 1-to-5 cable.

Figure 4.5: The included electric brake levers.

4.4 Complete Wiring Diagram

The following diagram illustrates the complete connection layout for all components.

Figure 4.6: Complete wiring diagram for the VGEBY electric motor controller kit.

Figura 4.7: Example of the kit installed on an electric bicycle.

5. Instrucións de funcionamento

5.1 S810 Display Functions

The S810 display is compatible with both 36V and 48V systems and provides essential riding information.

• Encendido/apagado: Manteña premido o botón de acendido para acender ou apagar o sistema.
• Botón de modo: Use the mode button to cycle through different display modes (e.g., total mileage, trip mileage, speed).
• Gear Indication: The display shows high, medium, and low gear options, providing analog thrust levels. The system automatically restores the last gear state upon power-up.
• Nivel de batería: Provides an accurate display of battery power, helping to monitor remaining range.
• Control de luz: The display may have a button to control the connected lights.

5.2 Dial Accelerator (Thumb Shifter)

The dial accelerator provides manual control over motor speed. Gently press the lever to increase speed. Release to decrease speed.

5.3 Manetas de freo

The integrated brake levers cut off power to the motor when activated, ensuring safe stopping. Always use brakes as needed for control and safety.

5.4 PAS (Pedal Assist System)

The PAS sensor detects pedaling motion and provides motor assistance based on the selected gear level. This allows for a more natural riding experience, supplementing your pedaling effort.

6. Mantemento

• Limpeza: Wipe down the controller and display with a damp cloth. Avoid using harsh chemicals or direct water spray.
• Conexións: Comprobe periodicamente todas as conexións eléctricas para asegurarse de que estean ben axustadas e libres de corrosión.
• Inspección de cables: Inspect all cables for fraying, cuts, or damage. Replace damaged cables immediately.
• Almacenamento: When not in use for extended periods, store the electric bicycle in a dry, cool place. If possible, disconnect the battery.

7 Solución de problemas

Se tes problemas, consulta os seguintes pasos comúns para a resolución de problemas:

• Sen alimentación para mostrar:
  • Comprobe a conexión da batería e o nivel de carga.
  • Ensure all main power cables to the controller are securely connected.
  • Verify the display cable is properly connected to the 1-to-5 cable and controller.
• O motor non responde:
  • Check motor cable connection to the controller.
  • Ensure the throttle is properly connected and functioning.
  • Verify brake levers are not engaged, as they cut motor power.
  • Check PAS sensor connection and alignment if using pedal assist.
• Inconsistent Power/Speed:
  • Inspeccione todas as conexións para detectar folguras ou corrosión.
  • Asegúrese de que a batería voltage is stable and sufficient for the motor.
  • Check for any error codes on the S810 display (refer to the supplemental controller wiring manual for specific codes).

If problems persist after attempting these steps, please contact VGEBY customer support for further assistance.

8. Especificacións

9. Garantía e soporte

This product comes with a standard manufacturer's warranty. For specific warranty details, please refer to the product packaging or contact VGEBY customer service. For technical support or inquiries, please visit the official VGEBY store on Amazon or contact their customer support channels.

VGEBY Store: Visit VGEBY Store