1. Introdución
This instruction manual provides essential information for the safe and effective installation, operation, and maintenance of the Rittal 8018.105 Carbon Steel Junction Box. This enclosure is designed to offer robust protection for dense wiring and sensitive small instruments in various industrial and commercial applications. Please read this manual thoroughly before proceeding with any installation or operation.
2. Produto rematadoview
2.1 Características principais
- One-piece enclosure body for enhanced structural integrity.
- Left-hand hinge configuration for convenient access.
- 1/4 turn latch with slotted head insert for secure closure.
- 180-degree hinges allowing full door opening for easy installation and maintenance.
- Rear wall-mounting holes for straightforward installation.
- Foamed-in-place gasketing and a knife-edge perimeter for superior protection against environmental elements.
- Constructed from 16-gauge sheet steel with a durable dipcoat-primed, powder-coated finish in textured RAL 7035 (light gray).
- Rated IP 66, UL Type 1, 12, 3R, 4, ensuring high levels of protection against dust, water, and corrosion.
2.2 Que hai na caixa
- Rittal 8018.105 Carbon Steel Junction Box
3. Produto Views e dimensións
Figura 3.1: global view of the Rittal 8018.105 Junction Box, showcasing its compact design and light gray finish.
Figura 3.2: Fronte view of the junction box, highlighting the 1/4 turn latch mechanism.
Figura 3.3: Lateral view of the junction box, illustrating the robust 180-degree hinges.
Figura 3.4: Atrás view of the junction box, detailing the pre-drilled wall-mounting holes for secure installation.
Figura 3.5: Lado adicional view, providing a clear perspective of the enclosure's depth and construction.
4. Configuración e instalación
4.1 Precaucións de seguridade
- Always disconnect power before working on electrical enclosures.
- Ensure proper grounding of the enclosure.
- Use o equipo de protección individual (EPI) axeitado durante a instalación.
- Consult local electrical codes and regulations for specific installation requirements.
4.2 Instrucións de montaxe
- Select a suitable mounting location that is clean, dry, and provides adequate ventilation if required for internal components.
- Using the rear wall-mounting holes as a template, mark the drilling points on the mounting surface.
- Drill appropriate holes and insert suitable anchors or fasteners for the mounting surface material.
- Securely attach the junction box to the mounting surface using appropriate screws or bolts. Ensure the enclosure is level and firmly fixed.
4.3 Wiring and Component Installation
- Open the enclosure door by disengaging the 1/4 turn latch. The 180-degree hinges allow full access.
- Install internal components and wiring as per your application requirements. Ensure all connections are secure and properly insulated.
- Utilize appropriate cable glands or conduit fittings for all cable entries to maintain the enclosure's IP66 rating.
- Once all components are installed and wired, carefully close the enclosure door and engage the 1/4 turn latch to ensure a tight seal.
5. Funcionamento da carcasa
The Rittal 8018.105 Junction Box is designed for passive protection of electrical components. Its operation primarily involves securing and accessing the internal contents.
5.1 Latch Operation
- To open: Insert a slotted screwdriver into the 1/4 turn latch and rotate it 90 degrees counter-clockwise until the latch disengages. Pull the door open.
- To close: Push the door firmly shut until it meets the knife-edge perimeter. Insert a slotted screwdriver into the 1/4 turn latch and rotate it 90 degrees clockwise until the latch engages securely. Ensure the door is fully sealed.
6. Mantemento
Regular maintenance ensures the longevity and continued protective capabilities of your Rittal 8018.105 Junction Box.
6.1 Limpeza
- Clean the exterior of the enclosure periodically with a soft, damp cloth. Avoid abrasive cleaners or solvents that could damage the powder-coated finish.
- For internal cleaning, ensure power is disconnected. Use a dry, lint-free cloth to remove dust or debris.
6.2 Gasket Inspection
- Periodically inspect the foamed-in-place polyurethane gasket around the door opening for any signs of wear, cracking, or damage.
- A damaged gasket can compromise the IP66 rating. Replace the gasket if any damage is observed to maintain environmental protection.
6.3 Hinge and Latch Check
- Check hinges for smooth operation and ensure they are free from corrosion.
- Verify that the 1/4 turn latch operates smoothly and provides a secure seal when closed.
7 Solución de problemas
This section provides solutions to common issues you might encounter with your Rittal 8018.105 Junction Box.
| Problema | Causa posible | Solución |
|---|---|---|
| Water or dust ingress observed inside the enclosure. | Damaged or improperly seated gasket; door not fully latched; improper cable entry sealing. | Inspect the gasket for damage and replace if necessary. Ensure the door is fully closed and the latch is securely engaged. Verify all cable entries are sealed with appropriate IP-rated glands or fittings. |
| Latch mechanism is stiff or difficult to operate. | Accumulation of dirt or debris; minor corrosion; misalignment. | Clean the latch mechanism. Apply a small amount of silicone-based lubricant if necessary. Check for any obstructions or misalignment of the door. |
| Enclosure feels loose on mounting surface. | Loose mounting screws/bolts; inadequate anchors for wall material. | Tighten all mounting screws/bolts. If the issue persists, consider using stronger anchors or fasteners suitable for the mounting surface. |
8. Especificacións
| Atributo | Valor |
|---|---|
| Número de modelo | 8018105 |
| Material | 16 Gauge Sheet Steel (Alloy Steel) |
| Remate | Dipcoat-primed, powder-coated in textured RAL 7035 (light gray) |
| Dimensións (alto x ancho x fondo) | 7.87" x 7.87" x 3.94" (Package Dimensions: 9.1 x 8.6 x 4.7 inches) |
| Peso | 4.95 libras |
| Clasificación de protección | IP 66, UL Type 1, 12, 3R, 4 |
| Bisagras | 180-degree, Left-hand |
| Tipo de pestillo | 1/4 turn with slotted head insert |
| Junta | Foamed-in-place polyurethane |
| Number of Circuits (if applicable) | 6 |
| Phase Type (if applicable) | Fase única |
| UPC | 639889083257, 639889832572 |
| Data de primeira dispoñibilidade | 28 de setembro de 2011 |
| Fabricante | Rittal LLC |
9. Garantía e soporte
Rittal products are manufactured to high-quality standards. For specific warranty information, please refer to the official Rittal website or contact Rittal customer service directly. Keep your purchase receipt for warranty claims.
For additional support, technical inquiries, or to view other Rittal products, please visit the Rittal Store on Amazon or the official Rittal websitio.
A downloadable PDF version of the Instructions for Use (IFU) is also available: Rittal 8018.105 IFU (PDF).
