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The General International 90-040 M1 is a robust 12-inch woodcutting band saw designed for precision and durability in woodworking applications. Featuring a 2/3HP motor, this saw is equipped with a sturdy welded steel frame, precision-balanced wheels with replaceable tires, and an easy-to-assemble open base steel stand. It offers two cutting speeds for optimal results in various wood types and includes a deluxe dual-position rip fence system and a miter gauge for versatile cutting operations. Safety features include a lock-out switch to prevent unauthorized use.
Información de seguridade
Always prioritize safety when operating power tools. Read and understand all instructions before use. Failure to follow safety guidelines can result in serious injury.
- Equipos de protección individual (EPI): Usa sempre lentes de seguridade, protección auditiva e unha máscara contra o po. Evita roupa solta, xoias e cabelo longo que poidan engancharse nas pezas móbiles.
- Seguridade na zona de traballo: Keep the work area clean, well-lit, and free of clutter. Ensure adequate space around the saw for safe operation. Do not operate in damp ou lugares húmidos.
- Seguridade eléctrica: Ensure the saw is properly grounded. Do not operate with damaged cords or plugs. Disconnect power before making adjustments, changing blades, or performing maintenance.
- Seguridade da lámina: Ensure the blade is properly tensioned and the blade guides are correctly adjusted. Never attempt to clear sawdust or adjust the blade while the saw is running.
- Manipulación de materiais: Always use the rip fence or miter gauge for accurate and safe cuts. Support long or wide workpieces to prevent tipping. Never force the workpiece into the blade.
- Uso non autorizado: Utilize the safety lock-out switch with a removable key to prevent unauthorized operation, especially in shared workshops or homes with children.
Configuración e montaxe
The 90-040 M1 band saw requires assembly of its stand and certain components before operation. Refer to the included assembly instructions for detailed diagrams.
- Desembalaxe: Carefully unpack all components and verify against the packing list. Retain all packaging materials until assembly is complete.
- Montaxe do stand: Assemble the open base steel stand according to the provided instructions, ensuring all fasteners are securely tightened.
- Mounting the Saw: Securely mount the band saw unit onto the assembled stand. Ensure it is stable and level.
- Instalación da mesa: Attach the extra-large 21-1/2" x 15-3/4" cast iron table to the saw body. Ensure it is properly aligned and secured.
- Blade Installation and Tensioning: Install the 88-inch blade, ensuring it is correctly seated on the wheels. Adjust the blade tension using the accessible knob until it is firm but not overly tight.
- Blade Guide Adjustment: Adjust the precision easy-adjust European style blade guide bearings to provide proper support to the blade without binding. Ensure the guides are close to the workpiece but do not touch the blade when idle.
- Guía de corte longitudinal e calibre de inglete: Install the deluxe dual-position rip fence system and the miter gauge with aluminum crosscut fence. Familiarize yourself with their adjustment mechanisms.
- Conexión eléctrica: Connect the saw to a properly grounded 120-volt AC/DC power source.
Instrucións de funcionamento
Before operating, ensure all safety checks are performed and the saw is properly set up.
- Encendido/apagado: Insert the key into the safety lock-out switch. To start the saw, press the ON button. To stop, press the OFF button. Always remove the key when the saw is not in use.
- Changing Blade Speeds: The saw offers two wheel speeds (445 & 970 rpm) and corresponding blade speeds (1444 & 3150 lin. Fpm). To change speeds, open the hinged doors and adjust the belt position on the motor and wheel pulleys. Always disconnect power before changing speeds.
- Selección de láminas: The saw accommodates blade widths from 1/8" to 3/4". Select the appropriate blade width for your cutting task; narrower blades are for tighter curves, wider for straight cuts.
- Axuste da tensión da folla: Proper blade tension is crucial for accurate cuts and blade longevity. Adjust the tension knob until the blade is taut but not over-stressed. Refer to the manual for specific tensioning guidelines.
- Blade Guide Adjustment: Adjust the upper and lower blade guides so they are just clear of the blade teeth and provide firm support to the blade. The upper guide should be set approximately 1/4 inch above the workpiece.
- Using the Rip Fence: For straight cuts, position the rip fence parallel to the blade at the desired width. Securely lock the fence in place.
- Using the Miter Gauge: For crosscuts or angled cuts, insert the miter gauge into the table slot. Adjust the angle as needed and secure it.
- Operación de corte: With the saw running, slowly and steadily feed the workpiece into the blade. Maintain a firm grip and use push sticks when necessary, especially for small pieces.
Mantemento
Un mantemento regular garante a lonxevidade e o funcionamento seguro da súa serra de cinta. Desconecte sempre a alimentación antes de realizar calquera mantemento.
- Limpeza: Regularly clean sawdust and debris from the table, blade guides, and inside the saw cabinet. Use a vacuum cleaner or compressed air (with caution and appropriate PPE).
- Substitución da lámina: Replace dull or damaged blades promptly. Follow the blade installation procedure in the Setup section.
- Blade Guide Inspection: Periodically inspect the blade guide bearings for wear. Replace them if they show signs of damage or excessive play.
- Wheel Tire Inspection: Check the rubber tires on the band wheels for wear or damage. Replace them if necessary to ensure proper blade tracking.
- Lubricación: Apply light machine oil to pivot points and adjustment mechanisms as recommended in the full product manual. Avoid lubricating the blade or wheels.
- Inspección da correa: Check the drive belt for wear, cracks, or slippage. Replace if damaged.
Resolución de problemas
Esta sección aborda problemas comúns que podes atopar coa túa serra de cinta.
| Problema | Causa posible | Solución |
|---|---|---|
| A serra non comeza | No power; Safety key not inserted; Overload protector tripped | Check power connection; Insert safety key; Reset overload protector |
| Blade wanders or cuts inaccurately | Incorrect blade tension; Worn blade guides; Dull blade; Improper blade tracking | Adjust blade tension; Inspect/replace blade guides; Replace blade; Adjust blade tracking |
| Vibracións ou ruídos excesivos | Loose components; Unbalanced wheels; Worn bearings; Improper stand assembly | Check all fasteners; Inspect wheels for damage; Check bearings; Re-check stand assembly |
| Blade breaks frequently | Over-tensioned blade; Incorrect blade guides; Forcing workpiece; Blade too wide for curve | Reduce blade tension; Adjust blade guides; Do not force cuts; Use narrower blade for curves |
Especificacións
| Característica | Detalle |
|---|---|
| Número de modelo | 90-040 M1 |
| Tamaño da roda | 12 polgadas |
| Motor | 2 / 3 HP |
| Voltage | 120 voltios |
| Wattage | 768 vatios |
| Wheel Speeds (2) | 445 e 970 rpm |
| Blade Speeds (2) | 1444 & 3150 lin. Fpm |
| Blade Width Capacity | 1/8" - 3/4" |
| Lonxitude da folla | 88 polgadas |
| Tamaño da táboa | 21-1/2" x 15-3/4" (Cast Iron) |
| Dimensións do produto | 46.36 x 40.01 x 161.49 cm (18.25 x 15.75 x 63.58 polgadas) |
| Peso do elemento | 74.8 kg (165 lb) |
| Cor | Verde |
| Compoñentes incluídos | Instructions for Assembly, Stand, Wood-cutting Bandsaw |
Garantía e Soporte
This General International 90-040 M1 Woodcutting Band Saw comes with a Garantía limitada de 2 anos. For warranty claims, technical support, or to order replacement parts, please contact General International customer service. Keep your purchase receipt as proof of purchase.
For the most up-to-date contact information, please refer to the official General International websitio web ou a documentación incluída co produto.
